General Data

Morris Minor — General Data

From the Workshop Manual AKD 530 (14th Edition) covering Series MM, Series II, and Minor 1000.


Engine — Series MM (USHM2)

Number of cylinders 4
Cubic capacity 918.636 c.c. (56.06 cu. in.)
Bore 57 mm (2.244 in.)
Stroke 90 mm (3.543 in.)
Compression ratio 6.5/67 : 1
System of cooling Thermo-siphon and fan
Firing order 1, 3, 4, 2
Oil pressure relief valve operates 60 lb/sq. in. (4.2 kg/cm²)
Gudgeon pin type Semi-floating
Crankpin length 27 mm (1.575 in.)
Diameter (standard) 40 mm (1.575 in.)

Engine — Series II (AP1M)

Number of cylinders 4
Cubic capacity 803 c.c. (49 cu. in.)
Bore 2.28 in. (57.92 mm)
Stroke 3.00 in. (76.2 mm)
Compression ratio 7.2 : 1
System of cooling Thermo-siphon, fan, and pump
Thermostat setting — Standard 70 to 75°C (158 to 167°F)
Thermostat setting — With heater 80 to 85°C (175 to 185°F)
Firing order 1, 3, 4, 2
Oil pressure relief valve operates 60 lb/sq. in. (4.2 kg/cm²)
Standard main journal diameter 1.7505 in. (44.46 mm)
Standard main bearing length — Front 1.336 to 1.352 in. (33.96 to 34.33 mm)

Engine — Minor 1000 (AP1M, 9M, and 10MA)

Cubic capacity 948 c.c. (57.846 cu. in.)
Bore 2.478 in. (62.94 mm)
Stroke 3.00 in. (76.2 mm)
Compression ratio 8.3 : 1 or 7.2 : 1
Ignition timing — Low compression 4° B.T.D.C. (⅜ in. / 4.76 mm) on periphery of crankshaft pulley
Ignition timing — High compression 5° B.T.D.C.

Fuel System

Petrol tank level Recorded by electric gauge on instrument panel
Fuel delivery — Series MM S.U. electric pump, Type L. Pressure ½ to 1 lb/sq. in. (0.5 to 0.7 kg/cm²)
Carburettor — Series MM S.U. horizontal, Type H1
Carburettor — Series II S.U. H2 type, 1¼ in. (31.75 mm) throttle
Carburettor needle EK (standard), M9 (rich), MOW (weak)
Carburettor — Minor 1000 S.U. HS2 type, 1¼ in. (31.75 mm) throttle

Clutch

Type — Series MM Borg & Beck 6¼ in. (157.8 mm) dry plate, Type A.G.
Type — Series II / Minor 1000 Borg & Beck 6½ in. (158.7 mm) dry plate
Facing Borg & Beck composite
Free length of pressure springs 1.58 in. (40.1 mm)
Pedal free movement — Minor 1000 ⅞ in. (20 mm)

Gearbox

Synchromesh Second, third, top
Ratios — Reverse 4.664 : 1 (MM) / 5.174 : 1 (Series II) / 5.382 : 1 (Minor 1000)
Ratios — First 3.628 : 1 (MM) / 4.09 : 1 (Series II) / 3.965 : 1 (Minor 1000)
Ratios — Second 2.374 : 1 (MM) / 2.588 : 1 (Series II) / 2.385 : 1 (Minor 1000)
Ratios — Third 1.412 : 1 (MM) / 1.679 : 1 (Series II) / 1.679 : 1 (Minor 1000)
Ratios — Top 1.000 : 1 (all models)

Front Axle & Steering (Series MM and Series II)

Camber Nil (1° on models with rubber top link bushes)
Castor angle
Toe-in &frac1a; in. (2.5 mm)
King pin inclination 8½° (7½° on models with rubber top link bushes)
Angle of inner wheel with outer wheel at 20° 20½ 15′
Turns of steering-wheel (lock to lock)
Turning circle R.H. 33 ft. 1 in. (10.09 m) / L.H. 32 ft. 11 in. (10.04 m)
Wheelbase 7 ft. 2 in. (218.44 cm)
Ground clearance 6½ in. (17 cm)
Tyre size 5.00/5.20—14
Tyre pressures — Normal with two passengers Front: 22 lb/sq. in. (1.6 kg/cm²) / Rear: 22 lb/sq. in. (1.6 kg/cm²)
Tyre pressures — Fully loaded with four passengers and luggage Front: 22 lb/sq. in. (1.6 kg/cm²) / Rear: 24 lb/sq. in. (1.7 kg/cm²)

Rear Axle

Type of axle Semi-floating or three-quarter-floating
Type of drive Hypoid gears
Ratio or number of teeth 9/41, 7/37, or 8/43
Adjustment By distance pieces
Track 50½ in. (1,278.6 m)

Brakes

Type Lockheed hydraulic 7 in. (17.8 cm) dia.
Type of linings MR11
Lining size — Front 6.54 in. x 1.22 in. x .198 in. (16.6 cm x 3.1 cm x 5.0 mm)
Lining size — Rear 6.54 in. x 1.22 in. x .198 in. (16.6 cm x 3.1 cm x 5.0 mm)
Number of rivets 10

Springs

Type — Front Torsion bar
Type — Rear Semi-elliptic
Working load — Front 462 lb. (209.5 kg)
Working load — Rear 440 lb. (199.6 kg)
Length — Rear 43.5 in. (110.5 cm)
Width — Rear 1¾ in. (4.45 cm)
Number of leaves — Rear 7 (5 from Car No. 680464)

Hydraulic Dampers

Type Armstrong double-acting

Ignition System

Distributor rotation Anti-clockwise (viewed from above)
Manual advance — Series MM None
Automatic advance — Series MM Centrifugal governor 18° 22′
Automatic advance — Series II Vacuum control 7 to 9°; centrifugal 17 to 19°
Advance starts at 400 to 500 r.p.m.
Contact breaker gap .010 to .012 in. (.25 to .30 mm)
Sparking plug — Series MM Champion L10, 14 mm, ½ in. reach
Sparking plug — Series II Champion N5 (use code NA8), 14 mm, ⅜ in. reach
Sparking plug gap — Series MM Champion L10, .025 in. (64 mm)
Sparking plug gap — Series II Champion N5 (use code NA8), .025 in. (64 mm)
Ignition timing — Series MM T.D.C. (fully retarded), final setting by road trial
Ignition timing — Series II 2° B.D.T.C. (⅛ in. / 2.4 mm) on periphery of crankshaft pulley

Electrical Equipment

System 12-volt, Positive earth
Charging system Compensated voltage control
Battery — Series MM Lucas BT7A (BT7ZA Export)
Battery capacity 43 amp.-hr. at 20-hr. rate
Starter motor Lucas 4-brush M35G
Dynamo Lucas C40/1
Maximum output 22 amps. at 13.5 volts at 2,250 dynamo r.p.m.

General Dimensions

Over-all length 148 in. (376 cm)
Over-all width 61 in. (155 cm)
Over-all height 60 in. (152 cm)
Ground clearance 6½ in. (17.1 cm)

Weights

2-door saloon 1,662 lb. (753 kg)
4-door saloon 1,748 lb. (793 kg)
Convertible 1,656 lb. (751 kg)
Traveller 1,776 lb. (806 kg)
Tourer 1,344 lb. (609.5 kg)

Capacities — Series MM

Sump 6½ pints (7.8 U.S. pints, 3.7 litres)
Gearbox 1½ pints (1.8 U.S. pints, .85 litres)
Rear axle (use Hypoid oil only) 1 pint (1.18 U.S. pints, .45 litres)
Cooling system 13½ pints (14.2 U.S. pints, 7.7 litres)
Fuel 5 gallons (6 U.S. gallons, 22.7 litres)

Capacities — Series II

Sump and oil filter 6½ pints (7.8 U.S. pints, 3.7 litres)
Gearbox (use engine oil supply) 2¼ pints (2.7 U.S. pints, 1.3 litres)
Rear axle (use Hypoid oil only) 1½ pints (1.8 U.S. pints, .85 litre)
Cooling system 9½ pints (11.7 U.S. pints, 5.5 litres)
Heater (when fitted) 1 pint (1.2 U.S. pints, .568 litre)
Fuel 5 gallons (6 U.S. gallons, 22.7 litres)

Capacities — Minor 1000

Fuel (commencing Car No. 487048 and Traveller No. 485127) 6½ gallons (7.43 U.S. gallons, 29.6 litres)
Rear axle Three-quarter-floating, ratio 4.55 : 1

Torque Spanner Readings

Cylinder head stud nuts (Series II / Minor 1000) 40 lb. ft. (5.5 kg. m)
Main bearing stud nuts 65 lb. ft. (9.0 kg. m)
Connecting rod big-end bolts 35 lb. ft. (4.5 kg. m)
Flywheel attachment bolts 35 to 40 lb. ft. (4.8 to 5.5 kg. m)
Rocker shaft bracket nuts — Inner 25 lb. ft. (3.46 kg. m)
Rocker shaft bracket nuts — Outer 40 lb. ft. (5 kg. m)
Front hub nut 35 to 40 lb. ft. (4.8 to 5.5 kg. m)
Road wheel nuts 37 to 39 lb. ft. (5.1 to 5.4 kg. m)
Steering-wheel nut 32 to 37 lb. ft. (4.4 to 5.1 kg. m)
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