General Data

Specifications from the official Austin-Healey Sprite AN5 Workshop Manual.

Engine

Number of cylinders Four
Capacity 57.87 cu. ins. (948 cc.)
B.H.P. 43 b.h.p. at 5,200 r.p.m.
Torque 52 lbs./ft. at 3,300 r.p.m.
Bore 2.478 in. (62.9 mm.)
Stroke 3.00 in. (76.2 mm.)
Compression ratio 8.3 : 1
First oversize bore .010 in. (.254 mm.)
Second oversize bore .020 in. (.508 mm.)
Third oversize bore .030 in. (.762 mm.)
Fourth oversize bore .040 in. (1.016 mm.)
Firing order 1, 3, 4, 2
Piston type Aluminium split skirt
Piston clearance at skirt .0006 in. (.015 mm.) to .0012 in. (.03 mm.)
Piston ring gap (fitted) .007 in. (.178 mm.) to .012 in. (.30 mm.)
Piston rings: 1st (Top) Plain compression
Piston rings: 2nd Taper compression
Piston rings: 3rd Taper compression
Piston rings: 4th (Oil control) Slotted scraper
Ring width (plain and taper) .069 in. (1.753 mm.) to .070 in. (1.778 mm.)
Ring width (oil control) .124 in. (3.15 mm.) to .125 in. (3.175 mm.)
Oil capacity, sump 6 pints approx. (fill to dipstick) + 1 pint for filter if changed
Oil pressure (normal) running 60 p.s.i. (4.2 kg./sq. cm.) approx.
Oil pressure (normal) idling 15 p.s.i. (1.05 kg./sq. cm.) min.
Oil filter Full-flow type with renewable element
Gudgeon pin type Clamped in con. rod
Gudgeon pin diameter .6244 in. (15.860 mm.) to .6246 in. (15.865 mm.)
Fit in piston .0001 in. (.00254 mm.) tight to .0003 in. (.0076 mm.) slack
Crankpin diameter (standard) 1.6254 in. (41.285 mm.) to 1.6259 in. (41.298 mm.)
Connecting rod length between centres 5.75 in. (146.05 mm.)
Connecting rod bearing type Steel-backed copper-lead (thinwall)
Connecting rod side clearance .008 in. (.203 mm.) to .012 in. (.305 mm.)
Connecting rod diameteral clearance .001 in. (.025 mm.) to .0025 in. (.063 mm.)
Number of main bearings Three
Main bearing type Steel-backed white metal (thinwall)
Standard journal diameter 1.7505 in. (44.463 mm.) to 1.751 in. (44.475 mm.)
Regrind 1st undersize 1.7405 in. (44.209 mm.) to 1.741 in. (44.221 mm.)
Regrind 2nd undersize 1.7305 in. (43.955 mm.) to 1.731 in. (43.967 mm.)
Length of main bearings 1.1875 in. (30.16 mm.)
Main bearing running clearance .0005 in. (.0127 mm.) to .002 in. (.0508 mm.)
Crankshaft end thrust taken on Centre main bearing
Number of camshaft bearings Three
Camshaft bearing type Front: steel-backed white metal. Centre and rear: direct in crankcase
Camshaft end float .003 in. (.0762 mm.) to .007 in. (.178 mm.)
Camshaft drive type Single roller chain 3/8 in. (9.52 mm.) pitch, 52 pitches, endless with synthetic rubber tensioner
Valve timing marking Adjoining gear teeth are marked

Exhaust Valve

Throat diameter 0.908 in. (23.06 mm.)
Head diameter 1.00 in. (25.4 mm.)
Stem diameter 0.2788 in. to 0.2793 in.

Inlet Valve

Throat diameter 0.969 in. (24.6 mm.)
Head diameter 1.094 in. (27.8 mm.)
Stem diameter 0.2793 in. to 0.2798 in.

Valve Timing

Valve seat angle 45°
Inlet valve opens 5° before T.D.C.
Inlet valve closes 45° after B.D.C.
Exhaust valve opens 40° before B.D.C.
Exhaust valve closes 10° after T.D.C.
Valve clearance for timing 0.019 in. (.48 mm.)
Inlet valve working clearance (cold) 0.012 in. (.3 mm.)
Exhaust valve working clearance (cold) 0.012 in. (.3 mm.)
Valve guides Removeable and interchangeable
Valve lift .28 in. (7.14 mm.)

Ignition

Type Lucas 12 volt coil
Distributor type Lucas DM2 PH4
Direction of rotation Clockwise at rotor arm
Contact breaker gap 0.014 in. (.356 mm.) to 0.016 in. (.406 mm.)
Static setting 5° before T.D.C.
Coil type Lucas LA12
Sparking plug type Champion N5
Sparking plug gap .024 in. to .026 in. (.6196 mm. to .6604 mm.)

Cooling System

Capacity 10 pints (5.68 litres, 12 U.S. pints)
Circulation Pump and thermostat

Fuel System

Fuel delivery A.C. Sphinx ‘Y’ Type, Mechanical
Carburetter type Two S.U. H.1 Semi down draught
Needle (normal) GG
Tank capacity 6 gallons (27.3 litres, 7.2 U.S. gallons)
Air cleaner Twin ‘Pancake’

Clutch

Make Borg and Beck
Type Single dry plate
Diameter 6.5 in. (16 cm.)
Number of springs Six
Total axial spring pressure 540 to 600 lbs. (245 to 272 kg.)
Thrust plate travel to full release 0.24 in. to 0.27 in. (6.2 to 6.8 mm.)
Pedal free movement 5/32 in. (3.969 mm.)

Gearbox

Type Synchromesh on 2nd, 3rd and top
Type of gear Helical constant mesh
First gear ratio 3.627 : 1
Second gear ratio 2.374 : 1
Third gear ratio 1.412 : 1
Top gear ratio 1.0 : 1
Reverse gear ratio 4.664 : 1
Layshaft bearing type Needle rollers
Layshaft bearing length 0.7795 in. (19.8 mm.)
Number of rollers 23
Diameter of rollers 0.0984 in. (2.5 mm.)
Gearbox bearings R. & M. 2/LJ16-3 dot, Ball journal (light)
Oil capacity 2.5 pints (1.325 litres, 2.807 U.S. pints)

Rear Axle

Type 3/4 floating
Ratio 9/38
Oil capacity 1.5 pints (1.0 litres, 2.1 U.S. pints)
Final drive Hypoid
Pinion front bearing Timken or Skefco, Taper roller
Pinion rear bearing Timken or Skefco, Taper roller
Differential bearing R. & M., LJT 35-3 dot, 35 x 72 x 17 mm.

Rear Springs

Type Semi-elliptic
Number of leaves 15
Width 1.75 in. (44.45 mm.)
Working load 375 lb. (170 kg.)
Average load rate 97.8 lb./in. (1.13 kg./m.)
Alternative heavy duty: leaves 10
Alternative heavy duty: load rate 118 lb./in. (1.357 kg./m.)

Steering

Type Rack and pinion
Ratio 2.25 turns, lock to lock
Track toe in 0 in. to 1/8 in. (0 mm. to 3.175 mm.)

Front Suspension

Type Independent by coil springs and wishbones
Spring free length 9.375 in. (23.8 cm.)
Spring fitted length 6.625 in. (16.85 cm.) at 750 lbs. (340 kg.) load
Spring solid length 4.25 in. (10.8 cm.)
Inside diameter of coil 3.125 in. (7.94 cm.)
Number of working coils 7
Diameter of wire 0.5 in. (1.27 cm.)
Spring rate 271 lbs./in. (19 kg./cm.)
Castor angle
Camber angle
Swivel pin inclination 6.5°
Shock absorbers Lever Hydraulic

Brakes

Make Lockheed
Footbrake Hydraulic
Handbrake Mechanical on rear wheels only
Drum diameter 7 ins. (17.78 cm.)
Total friction area 67.5 sq. in. (435.37 sq. cm.)
Shoe lining length 6.75 in. (17.14 cm.)
Shoe lining thickness 0.203 to 0.193 in. (5.1562 to 4.9022 mm.)
Shoe lining width 1.25 in. (3.175 cm.)
Pedal free movement 5/32 in. (3.969 mm.)

Electrical

Battery type BT7A
Initial charging current 2.5 amps.
Normal recharge current 4.0 amps.
Cell electrolyte capacity 0.75 pint (.43 litre)

Generator

Type Lucas C39 PV2 with extended drive for tachometer
Cutting in speed 1,050 to 1,200 r.p.m.
Maximum output 13.5 volts 19 amps.
Field resistance 6.1 ohms

Starting Motor

Type Lucas M35 G1

Control Box

Type Lucas RB 106/2
Regulator setting at 10°C (50°F) 16.1 to 16.7 volts
Regulator setting at 20°C (68°F) 15.8 to 16.4 volts
Regulator setting at 30°C (86°F) 15.6 to 16.2 volts
Regulator setting at 40°C (104°F) 15.3 to 15.9 volts
Cut-in voltage 12.7 to 13.3 volts
Drop off voltage 9 to 10 volts
Reserve current 3 to 5 amps.

Windscreen Wiper

Type Lucas DR2
Normal running current 2.3 to 3.1 amp. at 12 volts
Stall current (motor hot) 8 amp.
Stall current (motor cold) 14 amp.
Armature resistance .34 to .41 ohms
Field resistance 12.8 to 14.00 ohms

Lighting

Fuse unit Lucas SF6 (2 live, 2 spare fuses), 2 x 35 amp.
Sidelamps Lucas model 52338A
Headlamps Lucas model F700
Stop/tail lamps Lucas model 53330
Number plate illumination Lucas model 052410
Flashing indicator unit Lucas No. 35010A (FL5)

Bulbs — R.H.D. Vehicles

Headlamps Lucas No. 414 / B.M.C. No. 13H 140, 12V, 50/40 watts

Bulbs — L.H.D. Vehicles (not Europe)

Headlamps Lucas No. 415 / B.M.C. No. 13H141, 12V, 50/40 watts

Bulbs — L.H.D. Vehicles (Europe except France)

Headlamps Lucas No. 370 / B.M.C. No. 3H 921, 12V, 45/40 watts
From Car No. 10489 Lucas No. 410 / B.M.C. No. 13H138, 12V, 45/40 watts
Side lamps and flasher Lucas No. 380 / B.M.C. No. 1F9026, 12V, 21/6 watts
Number plate illumination Lucas No. 989 / B.M.C. No. 2H4817, 12V, 6 watts
Rear flasher Lucas No. 382 / B.M.C. No. 1F9012, 12V, 21 watts
Stop and tail lamp Lucas No. 380 / B.M.C. No. 1F9026, 12V, 21/6 watts
Instrument illumination Lucas No. 987 / B.M.C. No. 2H4732, 12V, 2.2 watts

Tyres and Wheels

Tyre size 5.20 x 13 Tubeless
Pressure front 18 lbs./sq. in. (1.27 kg./cm²)
Pressure rear 20 lbs./sq. in. (1.41 kg./cm²)
Wheel type 13 in. ventilated steel disc with 4 stud fixing

Torque Spanner Data

Cylinder head stud nuts 40 lb. ft. (5.5 kg. m.)
Connecting rod big end bolts 35 lb. ft. (4.8 kg. m.)
Main bearing set screws 60 lb. ft. (8.3 kg. m.)
Flywheel set screws 40 lb. ft. (5.5 kg. m.)
Rocker bracket nuts 25 lb. ft. (3.4 kg. m.)

Leading Dimensions

Click the image to view full size.


Austin Healey Sprite Leading Dimensions Diagram

A — Pedal to seat squab 3 ft. 3.5 in. (1.00 m.) / 3 ft. 7.5 in. (1.10 m.)
B — Steering wheel to seat squab 1 ft. 2 in. (0.36 m.) / 1 ft. 5 in. (0.43 m.)
C — Height over seat 2 ft. 10.5 in. (0.88 m.)
D — Seat cushion depth 1 ft. 7 in. (0.48 m.)
E — Seat cushion above floor 7.5 in. (0.20 m.)
F — Overall height (hood up) 4 ft. 1.5 in. (1.26 m.)
G — Overall height (hood down) 3 ft. 8.5 in. (1.12 m.)
H — Overall length 11 ft. 5.5 in. (3.49 m.)
I — Wheelbase 6 ft. 8 in. (2.03 m.)
J — Minimum ground clearance 5 in. (0.13 m.)
K — Seat cushion width 1 ft. 5 in. (0.43 m.)
L — Overall width 4 ft. 5 in. (1.35 m.)
M — Track (front) 3 ft. 9.5 in. (1.16 m.)
N — Track (rear) 3 ft. 8.5 in. (1.14 m.)
Turning circle 31 ft. 6 in. (9.60 m.)
Approximate weight (kerbside) 13 cwt. (660 kg.)
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